Automatic Terminal Insertion Machine


Full Automatic Insertion Machine (Both Ends/Fine Wire/10 Color)
10 color wire supply with a 2-step insertion function is available. Electronic controls along with automatic detection sensors make for a wide range of high precision processing possibilities. Auto-detection of inferior products introduced for terminal insertion is available. Fully automated, with a variety of models to choose from depending on harness specifications.
 

PHOTO: MACHINE IS EQUIPPED WITH OPTION

SPECIFICATIONS FOR ACE SERIES 404 & 405

 Model ACE404 ACE405
 Function Measuring - Cutting - Both end stripping - Both End crimping - Manual terminal crimping - Postion setting - Manual insertion depth setting - Wire shift - both end terminal insertion - Housing supply - Ejection - Wire selection - Wire discharge - 2-step insertion
Capacity  1.7 sec/1 cycle (1.7xP+3.5) sec/housing (cutting length 150mm) P=number of the housing poles. Ex: in case of 15P 28.5 sec/housing
Wire Size  0.05~0.85mm2 (AWG #30~#18) - Needs parts exchange by range of wire size
Cutting Length  (140)~700mm (63)~150mm
Cutting Accuracy  Variation within 1mm+(set lengthx0.002)
Stripping Length 1.5~6.0mm
Wire Supply Number 10
Housing Spec.  Dimension: Outside Max. .40mm (direction of the pitch) - Depth 16mm - Height 8mm - Min.pitch 1.5mm
No. of Insertion Steps 1 Step (2 step due to)
Housing Supply Bowl Feeder 
Press Capacity 7,800N(0.8 Ton x 2) low noise type
Detector Low air pressure down - Crimping miss - Stripping miss - Continuity miss - Pull test - Housing supply miss - Wire overload - Wire presence - Terminal overload - Terminal presence 
  Power Source   AC200V (within ± 10%) 50/60Hz 3 phase 10A
 Compressed Air 0.5Mpa (5kgf/cm2) approx. 300NL/min (use clean dry air) 0.5Mpa (5kgf/cm2) approx. 150NL/min (use clean dry air)
 Dimension - Mass 1,030W x 1,740D x 1,500H (mm) - (approx. 1,000kg)
 Option Auto-blade depth setting - Non cut carrier device - 10-color wire reel stand

 

SPECIFICATIONS FOR ACE SERIES 401/402/403/406/407

 Model Specification Common
 ACE401 Both ends crimping and insertion - 2-step insertion available
Wire cutting length: 140~700(900)mm
Wire color: 2
ACE2-1
ACE402

Both ends crimping and insertion - 2-step insertion available
Wire cutting length: 110~350mm
Wire color: 2

-
ACE403

Both ends crimping and insertion - 2-step insertion available
Wire cutting length: 63~150mm
Wire color: 2

ACE2-3-2
ACE406

Single end crimping and insertion, twisting and soldering
Wire cutting length: 140~700(900)mm
Wire color: 10

ACE2-6
ACE407

Single end crimping and insertion, twisting and soldering
Wire cutting length: 63~150mm
Wire color: 10

ACE2-7-1


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Toyojamco Ltd.
11831 Miriam, Suite A-7, El Paso, TX 79936
Ph: (915) 595-8825, Fax: (915) 595-8794

toyojamco@toyojamco.com